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Making manchego cheese.
Curdling

Molding

salting


Here are the stages in making manchego cheese:

1. Milking and milk chilling. The ewes are milked by hand or by machine. The milk is then filtered and deposited in refrigerated tanks, where it is chilled down to 4°C.

2. Curdling and curd cutting. The milk is moved into curdling vats, where it is curdled using natural rennet or other coagulating enzymes. For this process the milk is heated to 30°C and kept at that temperature for 45 minutes. The curd is then cut up time and time again until the individual curds are the size of a rice grain.

3. Whey removal. The cheese mass is stirred and slowly reheated to 37°C, to help eliminate the liquid part, or whey.

4. Molding. The curd is put into cylindrical molds that have designs in relief on the inside to imprint a wheat ear flower on the top and bottom of the cheese and a zigzag braid along the sides.

5. Casein tabbing for cheese identification. During this operation, a casein tab, with its serial number, is attached to identify each individual cheese.

6. Pressing. Once the curd is in the molds, it is pressed to help eliminate the whey from the inside of the cheese mass.

7. Turning. After some time in the press, the curd is extracted from the mold (it will be a cylindrical block by this time), turned over, and put back into the mold to be pressed again.

8. Salting. The next process is salting, which is done by immersing the cheeses in a sodium chloride solution for 24 to 48 hours.

9. Drying and aging. The cheeses are moved to chambers where the air humidity is right for eliminating the water excess. Next they are put in aging chambers where temperature and humidity are controlled for correct aging.
The Manchego Cheese Denomination of Origin Regulating Council
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